The development of our company's SIMV "non-woven performance defect detection system" in the industry
How is the development of SIMV "non-woven fabric performance defect detection system" in the industry? It is understood that at present our company's SIMV "non-woven fabric defect online detection system" has been widely used and received unanimous praise! --Wuxi Thermo Scientific Technology Co., Ltd.
My company, Wuxi Thermo Fisher Scientific Technology Co., Ltd. is committed to the field of machine vision, taking the responsibility to improve the quality of manufacturing products, is a leading domestic machine vision solution provider with rich industry experience. The company's machine vision inspection products have been widely used in steel, packaging, paper, non-woven fabrics, glass and other industries. The company's core products include: film surface defect online detection system, non-woven fabric stain detector, paper disease online detection system, strip steel surface defect detection system, etc.
As we all know, today's demand for tissues such as urine and wet tissues is constantly increasing, and the market's requirements for the production capacity and quality of non-woven fabrics are constantly increasing. SIMV's "non-woven fabric defect online detection system" is based on machine vision Inspection system, capable of performing 7 * 24 hours of high-speed, high-precision surface defect online detection on non-woven fabric production lines running at high speed, and automatically detects defects such as mosquitoes, black spots, impurities, foreign bodies, stains, pulp blocks, etc. that affect product quality in the later stage. Detection and alarm, while improving product quality, save labor costs and improve the competitiveness of enterprise products.
The core R & D team of the "non-woven fabric surface defect (defect) online inspection system" independently developed and designed by Wuxi Thermo Fisher Scientific Technology Co., Ltd. has infiltrated the Chinese and foreign machine image vision online defect inspection industry for many years, and has rich "industry clinical" experience . Enjoy a good reputation in the industry. Young, energetic, experienced, innovative, passionate, enduring, climbing. Absorbing mature foreign advanced technology, localization and research and development and manufacture of "surface defect machine image vision online automatic high-speed detection system equipment", the products have been exported to overseas markets and domestic large and medium-sized manufacturing enterprises.
The overall system uses the working principle of online image scanning of industrial CCD cameras. In the state of high-speed production line, a high-brightness LED industrial linear light source with a specific wavelength is used to illuminate the product surface (for opaque film products, the principle of reflection detection is adopted). The line-array camera installed on the production line scans and collects the product image of the light source in real time.
The system will use the SIMV image software algorithm to identify the defects of the thin film images collected by the camera. Due to the gray-scale difference between the imaging image of the defect and the imaging image of the normal product, the system can accurately find the defects of the product; meanwhile, according to the image characteristics of various types of defects collected in advance and the defect library is recorded, the online detection of defects and the defects Classification and subsequent disposal.
Function of the system
1. Real-time map display of defect locations;
2. Real-time detailed information display of defective images;
3. Automatically generate product batch numbers and can manually modify product batch numbers during the production process;
4. Establish a complete historical database query based on the product batch number;
5. The historical record automatically generates the reverse order defect position distribution map corresponding to the batch number, which is convenient for subsequent volume division;
6. Statistics generation and printing of information reports;
7. Real-time screenshots of defective pictures;
8. Long-term, large-capacity historical record storage;
9. Remote technical service (Note: software functions can be fully customized according to user requirements!)
Talent is the foundation of Thermo Fisher Scientific's continuous innovation drive. The company currently has a number of professional and technical personnel, from solution design to equipment selection, from system development to installation and commissioning, from technical training to subsequent maintenance, to provide users with complete solutions and technical support services.